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Forged Threaded Cap

NPT forged threaded cap in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — one female NPT threaded end and a closed forged end, manufactured to ASME B16.11 in Class 2000#, 3000# and 6000#.

Forged Threaded Cap – SS 304 316 Duplex Super Duplex ASME B16.11

Forged Threaded Cap

The Forged Threaded Cap is used to close and pressure-seal the open end of a threaded pipe. The female NPT thread at the open end screws onto the male-threaded pipe end, blanking off the pipe bore and providing a pressure-tight closure that can be removed and replaced without damaging either the pipe or the cap. The opposite end is a solid forged dome that provides the full pressure containment.

Threaded caps are used for pipe end protection during construction, for pressure testing (removed and reinstalled repeatedly), and for permanent blanking of unused threaded outlets on tees, crosses and manifolds. Unlike a plug (which is screwed into a female fitting), the threaded cap screws over a male-threaded pipe end, providing full end closure with a smooth external profile. Cunimet Alloy International manufactures threaded caps through closed-die forging, producing a strong, dense body at the junction between the thread and the closed dome.

ASME B16.11 ASME B1.20.1 (NPT) 1/8" to 4" NPS 2000# • 3000# • 6000# Female NPT + Closed End
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ASMEStandardB16.11
F.NPTThread TypeFemale + Closed End
1/8–4"Size RangeNPS
2000#Min. ClassAlso 3000# & 6000#
3Material GradesSS / Duplex / S.Duplex

Threaded Cap — ASME B16.11 Dimensions

“L” = Overall length from the face of the female NPT thread opening to the outside face of the closed end. Thread form per ASME B1.20.1 (NPT). BSP threads to BS EN 10226 available on request. All dimensions in millimetres.

NPS Pipe O.D. (mm) Overall Length “L” (mm) Thread Form TPI Closed End
Class 2000#Class 3000#Class 6000#
1/8"10.3161919NPT27Forged Dome
1/4"13.7192222NPT18Forged Dome
3/8"17.1222525NPT18Forged Dome
1/2"21.3253235NPT14Forged Dome
3/4"26.7323844NPT14Forged Dome
1"33.4384457NPT11.5Forged Dome
1-1/4"42.2445164NPT11.5Forged Dome
1-1/2"48.3485770NPT11.5Forged Dome
2"60.3546483NPT11.5Forged Dome
2-1/2"73.0647698NPT8Forged Dome
3"88.97689114NPT8Forged Dome
4"114.395111140NPT8Forged Dome

Dimensions are nominal per ASME B16.11 latest edition. BSP threads to BS EN 10226 available on request. All dimensions in millimetres.

Threaded Cap vs Threaded Plug — Key Difference

Threaded Cap

Has a female NPT thread inside. Screws over the outside of a male-threaded pipe end to close it. The cap body extends around the outside of the pipe thread, giving a smooth external profile over the closed end of the pipe.

Female NPT ThreadScrews Over Pipe EndSmooth External Profile

Threaded Plug

Has male NPT threads on the outside. Screws into a female-threaded fitting outlet to close it. The plug body sits inside the fitting and leaves the hex head exposed on the face of the fitting for wrench engagement.

Male NPT ThreadScrews Into Female FittingHex Head Exposed

Material Grades for Threaded Caps

Grade 01

Stainless Steel 304 / 316

Austenitic stainless steel threaded caps for closing pipe ends in chemical, food, pharmaceutical and water treatment screwed piping systems. SS 316 is preferred for chloride-bearing environments including marine, coastal and offshore applications.

ASTM A182 F304ASTM A182 F316ASME B16.11
Grade 02

Duplex Steel

High-strength duplex alloy threaded caps for blanking pipe ends in offshore process piping, chemical plant screwed connections and desalination utility systems where chloride stress corrosion cracking resistance is required.

ASTM A182 F51UNS S31803UNS S32205
Grade 03

Super Duplex Steel

Premium super duplex threaded caps with PREN greater than 40 for blanking pipe ends in seawater service, offshore topsides and aggressive offshore environments where maximum corrosion resistance at every closed pipe end is specified.

ASTM A182 F53UNS S32750UNS S32760

Standards, Testing & Documentation

Applicable Standards

StandardDescription
ASME B16.11Forged Fittings, Socket-Welding & Threaded — dimensional standard
ASTM A182Material specification for forged alloy and stainless steel fittings
ASME B1.20.1NPT Pipe Threads — form, dimensions and tolerances
BS EN 10226BSP pipe threads — available on request
MSS SP-25Standard marking for valves, fittings and flanges
EN 102043.1 MTC standard; 3.2 with TPI on request

Quality Tests Performed

TestMethod / Scope
Chemical AnalysisOES per ASTM A182 for each heat of material
Mechanical TestingTensile, yield, elongation and Charpy impact where specified
Hardness TestingBrinell or Vickers per ASTM A182 requirements
Thread Gauging100% NPT go/no-go gauge per ASME B1.20.1
PMI100% XRF Positive Material Identification on request
Dimensional Inspection100% per ASME B16.11 — overall length and thread dimensions

Where Threaded Caps Are Used

01

Pipe End Blanking

Screwed onto the male-threaded ends of pipes, nipples and threaded fittings to close them permanently or temporarily. Removable at any time by unscrewing, unlike welded blank closures that require cutting to remove.

02

Pressure Testing

Temporarily sealing threaded pipe ends during hydrostatic and pneumatic pressure testing of screwed piping systems before connection to instruments, valves and equipment. Removed and reinstalled multiple times.

03

Future Connection Points

Blanking off threaded pipe stubs, vessel nozzles and tee branch outlets that are installed for future use, maintaining system pressure boundary while providing a threaded connection point that can be opened when needed.

04

Construction Phase Protection

Protecting the male pipe threads of installed piping from damage, corrosion and contamination during the construction and commissioning phases before the final instrument or equipment connection is made.

Other Forged Threaded Fittings

Threaded Plug

Male NPT hex plug, screws into female fittings. ASME B16.11.

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Threaded Bushing

Hex reducing bushing, male OD / female ID. ASME B16.11.

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Threaded Full Coupling

Two equal female NPT ends, ASME B16.11.

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Threaded Union

Three-piece threaded union, MSS SP-83. Class 3000#.

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Get a Quote for Threaded Caps

Specify size, pressure class, material grade and thread type (NPT/BSP). Our team responds within 24 hours with pricing and documentation.

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