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Forged Threaded Half Coupling

NPT forged threaded half coupling in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — one female NPT end and one plain weld face, manufactured to ASME B16.11 in Class 3000# and 6000#.

Forged Threaded Half Coupling – SS 304 316 Duplex Super Duplex ASME B16.11

Forged Threaded Half Coupling

The Forged Threaded Half Coupling is a single-outlet fitting used to create a threaded branch connection on a pipe, vessel wall, tank shell or header. One end features a precision-cut female NPT thread that accepts a threaded pipe, nipple or instrument fitting. The opposite end is a plain face machined flat and perpendicular to the thread axis, designed for direct butt-welding onto the run pipe or vessel wall.

Unlike a full coupling, the half coupling has only one threaded end, making it the standard fitting for adding a threaded instrument tapping, drain, vent or gauge connection onto piping systems and pressure vessels without introducing a second mechanical joint. It is also widely specified as a weld-on threaded boss wherever a screwed instrument or utility connection is required on a nozzle.

Cunimet Alloy International manufactures threaded half couplings through closed-die forging in one piece, ensuring an integral, full-strength body at the critical thread-to-face junction with no seams or casting porosity. Threads are cut on CNC turning centres to ASME B1.20.1 (NPT) tolerances and 100% go/no-go gauge inspected before dispatch.

ASME B16.11 ASME B1.20.1 (NPT) 1/8" to 4" NPS 3000# • 6000# One Female NPT End
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ASME Standard B16.11
1 NPT End + Plain Weld Face
1/8–4" Size Range NPS
3000# Min. Class Also 6000#
3 Material Grades SS / Duplex / S.Duplex

Threaded Half Coupling — ASME B16.11 Dimensions

“L” = Overall length from NPT thread face to plain weld face. Thread size and form are per ASME B1.20.1 for the respective NPS. All dimensions in millimetres.

NPS Pipe O.D. (mm) Overall Length “L” (mm) Thread Form O.D. at Plain Face (mm)
Class 3000#Class 6000#
1/8"10.32022NPT20.6
1/4"13.72224NPT23.8
3/8"17.12427NPT28.6
1/2"21.32833NPT34.9
3/4"26.73038NPT42.9
1"33.43746NPT52.4
1-1/4"42.24352NPT63.5
1-1/2"48.34655NPT73.0
2"60.35262NPT88.9
2-1/2"73.06277NPT107.9
3"88.97387NPT127.0
4"114.387108NPT161.9

Dimensions are nominal per ASME B16.11 latest edition. BSP threads to BS EN 10226 available on request. All dimensions in millimetres.

Available Pressure Classes

Class 3000#

Standard high-pressure class, equivalent to Schedule 160. The most widely specified class for threaded branch and instrument connections in oil & gas, chemical and power applications. Suitable for the majority of industrial weld-on threaded boss requirements.

Sch 160 Equiv.Standard Process

Class 6000#

Heaviest wall, equivalent to Double Extra Heavy (XXH). Specified for high-pressure instrument tappings, gauge connections and vessel nozzles where project specifications require maximum wall thickness in the threaded end.

XXH Equiv.High-Pressure

Material Grades for Threaded Half Couplings

Grade 01

Stainless Steel 304 / 316

Widely used for chemical, water treatment, pharmaceutical and food industry branch and instrument connections. SS 316 preferred where resistance to chloride pitting and marine atmosphere corrosion is required.

ASTM A182 F304 ASTM A182 F316 ASME B16.11
Grade 02

Duplex Steel

High-strength duplex alloy for offshore platform nozzles, desalination plant tappings and pressure vessel branch connections where chloride-induced stress corrosion cracking must be prevented.

ASTM A182 F51 UNS S31803 UNS S32205
Grade 03

Super Duplex Steel

Premium super duplex with PREN greater than 40 for seawater service nozzles, subsea vessel connections and highly corrosive chemical plant branch points requiring the highest corrosion resistance.

ASTM A182 F53 UNS S32750 UNS S32760

Standards, Testing & Documentation

Applicable Standards

StandardDescription
ASME B16.11Forged Fittings, Socket-Welding & Threaded — dimensional standard
ASTM A182Material specification for forged alloy and stainless steel fittings
ASME B1.20.1NPT Pipe Threads — thread form, dimensions and tolerances
BS EN 10226BSP pipe threads — available on request
MSS SP-25Standard marking for valves, fittings and flanges
EN 102043.1 MTC standard; 3.2 with TPI on request

Quality Tests Performed

TestMethod / Scope
Chemical AnalysisOES per ASTM A182 for each heat of material
Mechanical TestingTensile, yield, elongation and Charpy impact where specified
Hardness TestingBrinell or Vickers per ASTM A182 requirements
Thread Gauging100% NPT go/no-go gauge inspection per ASME B1.20.1
PMI100% XRF Positive Material Identification on request
Dimensional Inspection100% per ASME B16.11 overall length and body dimensions

Where Threaded Half Couplings Are Used

01

Instrument Tapping Points

Creating threaded branch connections on process pipe runs for pressure gauges, temperature wells, level switches and sample points where a permanent welded base with a removable threaded instrument is required.

02

Vessel & Tank Nozzles

Weld-on threaded bosses on pressure vessels, storage tanks and reactor shells providing screwed connections for drains, vents, relief valves and utility tappings without a second flanged joint.

03

Header & Manifold Branches

Adding threaded branch outlets on distribution headers and manifolds in utility, steam and compressed air systems where compact, economical branch connections are preferred over full branch outlet fittings.

04

Skid & Package Piping

Fabricated skid piping and package units where threaded half couplings provide quick-access screwed connections for future instrumentation or maintenance points welded directly onto the process line.

Other Forged Threaded Fittings

Threaded Full Coupling

Two equal female NPT ends, ASME B16.11.

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Threaded Reducing Coupling

Large and small female NPT ends, ASME B16.11.

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Threaded Boss

Weld-on NPT nozzle boss, ASME B16.11.

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Threaded Union

Three-piece demountable threaded union, MSS SP-83.

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