sales@forgefittings.net +91 8454855505
+91 260 297 4545

Manufacturer & Exporter of Forged Fittings — Threaded Fittings | Socket Weld Fittings | Branch Outlets

Socket Weld Boss

Forged weld-on socket weld boss in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — flat circular base for vessel and pipe wall attachment, precision socket weld bore on top.

Socket Weld Boss – Weld-On SW Boss SS 304 316 Duplex Super Duplex

Forged Socket Weld Boss

The Socket Weld Boss (also known as a Weld Boss or SW Nozzle Boss) is a forged fitting used to create a permanent, reinforced socket weld nozzle connection on the flat or curved wall of a pressure vessel, storage tank, pipe header or structural plate. The fitting consists of a solid forged body with a flat circular base on one side and a precision socket weld bore on the opposite face.

The flat base is placed against the vessel or pipe wall over a drilled hole and fully welded around its circumference with a fillet or full-penetration weld, depending on the pressure and design code requirements. The branch pipe end is then inserted into the socket bore at the top and secured with a socket weld fillet, completing the nozzle connection. The larger base diameter distributes the branch connection load over a greater area of the vessel wall, providing inherent reinforcement without a separate pad.

Cunimet Alloy International manufactures SW Bosses in a range of bore sizes with socket dimensions conforming to ASME B16.11. The base diameter is sized to provide the required area reinforcement for the branch opening per ASME VIII or B31.3 design requirements. Custom base OD and height dimensions are available to drawing.

ASME B16.11 Socket ASTM A182 1/4" to 4" NPS Flat Base • SW Bore Top Custom Sizes on Request
Request a Quote
ASME Socket Std B16.11
Weld-On Base Type Flat Circular Base
1/4–4" Size Range NPS (Custom Available)
SW Outlet Type Socket Weld Bore
3 Material Grades SS / Duplex / S.Duplex

SW Boss — Standard Dimensions

“D” = Base diameter. “H” = Overall height from base face to socket opening face. Socket bore and socket depth per ASME B16.11 for the respective NPS. Custom base diameters and heights are available to customer drawings. All dimensions in millimetres.

NPS Pipe O.D. (mm) Base Dia. “D” (mm) Boss Height “H” (mm) Socket Bore (mm) Socket Depth (mm) Base Weld
1/4"13.7442514.011.1Fillet / BW
3/8"17.1512917.312.7Fillet / BW
1/2"21.3573221.615.9Fillet / BW
3/4"26.7673826.919.1Fillet / BW
1"33.4834433.622.2Fillet / BW
1-1/4"42.21025142.425.4Fillet / BW
1-1/2"48.31145748.528.6Fillet / BW
2"60.31406460.531.8Fillet / BW
2-1/2"73.01597673.238.1Fillet / BW
3"88.91918989.144.5Fillet / BW
4"114.3229102114.550.8Fillet / BW

Standard dimensions shown. Custom base OD and height are available to customer specification or drawing. Socket bore and depth per ASME B16.11 Class 3000#. Larger sizes and special base profiles on request. All dimensions in millimetres.

SW Boss vs SW Half Coupling — Key Differences

Socket Weld Boss

  • Larger circular flat base — base OD is approximately 2× the branch OD or more
  • Provides inherent area reinforcement to the branch opening through the larger base
  • Preferred for direct welding on vessel shells, tank walls and structural plates
  • Custom base OD and height dimensions available to drawing

SW Half Coupling

  • Plain machined face — OD is close to branch pipe OD with minimal base area
  • No additional reinforcement; may require a separate pad on vessel applications
  • Preferred for pipe-to-pipe branch connections and small instrument tapping
  • Standard dimensions per ASME B16.11

Material Grades for SW Bosses

Grade 01

Stainless Steel 304 / 316

Austenitic stainless steel SW Bosses for vessel nozzles, tank connections and pipe header branch points in chemical, pharmaceutical and food processing plant. SS 316 recommended for chloride environments and marine service.

ASTM A182 F304 ASTM A182 F316 ASME B16.11 Socket
Grade 02

Duplex Steel

High-strength duplex alloy SW Bosses for offshore vessel nozzles, desalination tank connections and chemical process vessel branch points where chloride stress corrosion cracking resistance and high yield strength are required at the nozzle location.

ASTM A182 F51 UNS S31803 UNS S32205
Grade 03

Super Duplex Steel

Premium super duplex SW Bosses with PREN greater than 40 for seawater service vessel nozzles, subsea equipment branch connections and desalination plant vessel and tank nozzle points where maximum corrosion resistance at the base weld location is the governing design requirement.

ASTM A182 F53 UNS S32750 UNS S32760

Standards, Testing & Documentation

Applicable Standards

StandardDescription
ASME B16.11Socket bore and depth dimensions for the SW outlet end
ASTM A182Material specification for forged alloy and stainless steel fittings
ASME VIII Div. 1Pressure Vessel Code — area reinforcement for nozzle openings
ASME B31.3Process Piping — branch connection and weld requirements
MSS SP-25Standard marking for forged fittings
EN 102043.1 MTC standard; 3.2 with TPI on request

Quality Tests Performed

TestMethod / Scope
Chemical AnalysisOES per ASTM A182 for each heat of material
Mechanical TestingTensile, yield, elongation and Charpy impact where specified
Hardness TestingBrinell or Vickers per ASTM A182 requirements
PMI100% XRF Positive Material Identification on request
Dimensional Inspection100% — base OD, height, socket bore, socket depth and base flatness
Visual & NDEVisual per MSS SP-55; PT/MT on request per project spec

Where SW Bosses Are Used

01

Pressure Vessel Nozzles

Creating small-bore socket weld nozzle connections on pressure vessel shells, heads and skirt sections where the larger boss base provides the required area reinforcement for the branch opening per ASME VIII design rules.

02

Storage Tank Connections

Welding SW Bosses to atmospheric and low-pressure storage tank walls and roofs to create socket weld nozzle points for level instruments, sample connections, drain valves and chemical addition lines in corrosion-resistant alloys.

03

Instrument Nozzles

Providing corrosion-resistant socket weld instrument nozzles on vessels, columns and heat exchangers for pressure gauges, temperature wells, transmitters and flow instruments where a reinforced weld-on boss is specified.

04

Offshore Equipment

Creating nozzle connections on offshore separator vessels, scrubbers and pressure vessels in Duplex and Super Duplex Steel, where the boss base weld to the vessel shell must meet offshore structural weld quality requirements.

Other Socket Weld Fittings

SW Half Coupling

One SW socket and plain weld face, ASME B16.11.

View Details

SW Union

Three-piece socket weld union, MSS SP-83.

View Details

SW Cap

Forged socket weld end cap, ASME B16.11.

View Details

SW Full Coupling

Two equal SW sockets, ASME B16.11.

View Details

Get a Quote for Socket Weld Bosses

Specify NPS, base OD (or use standard), boss height, material grade and quantity. Custom dimensions available. Our team responds within 24 hours.

Request a Quote All SW Fittings