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Forged 45-degree socket weld elbow in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — manufactured to ASME B16.11.
The Socket Weld 45 Degree Elbow is a forged pipe fitting designed to redirect a piping run by 45 degrees, providing a gentler change of direction than the standard 90-degree elbow. The pipe end is inserted into the fitting socket and secured with a single fillet weld, forming a leak-proof permanent joint suited to high-pressure and high-temperature service.
The 45-degree elbow is preferred in systems where layout constraints require an angular offset or where reducing turbulence and pressure drop at directional changes is important. Cunimet Alloy International manufactures Socket Weld 45° elbows through closed-die forging followed by CNC bore machining to ASME B16.11 socket tolerances. All fittings are 100% dimensionally inspected before dispatch.
All dimensions in millimetres. Dimension “A” = Centre-to-Socket-End measured along the pipe axis. Socket bore and depth are identical for 3000# and 6000# of the same NPS.
| NPS | Pipe O.D. (mm) | Centre-to-End “A” (mm) | Socket Bore (mm) | Socket Depth (mm) | |
|---|---|---|---|---|---|
| Class 3000# | Class 6000# | ||||
| 1/8" | 10.3 | 11 | 11 | 10.5 | 9.5 |
| 1/4" | 13.7 | 11 | 11 | 14.0 | 11.1 |
| 3/8" | 17.1 | 13 | 13 | 17.3 | 12.7 |
| 1/2" | 21.3 | 16 | 16 | 21.6 | 15.9 |
| 3/4" | 26.7 | 19 | 22 | 26.9 | 19.1 |
| 1" | 33.4 | 25 | 32 | 33.6 | 22.2 |
| 1-1/4" | 42.2 | 32 | 35 | 42.4 | 25.4 |
| 1-1/2" | 48.3 | 38 | 38 | 48.5 | 28.6 |
| 2" | 60.3 | 44 | 48 | 60.5 | 31.8 |
| 2-1/2" | 73.0 | 51 | 57 | 73.2 | 38.1 |
| 3" | 88.9 | 64 | 70 | 89.1 | 44.5 |
| 4" | 114.3 | 76 | 89 | 114.5 | 50.8 |
Dimensions are nominal per ASME B16.11 latest edition. Subject to applicable manufacturing tolerances. All dimensions in millimetres.
Wall equivalent to Schedule 80 (Extra Heavy) pipe. Suitable for standard industrial piping, process lines and instrument tubing systems at moderate to high pressures. The most commonly specified class for general industrial Socket-Weld fittings.
Wall equivalent to Schedule 160 pipe. Specified for elevated operating pressures, severe-service conditions, offshore systems and project specifications requiring additional pressure safety margin beyond the standard 3000# class.
Austenitic stainless steel for a broad range of corrosive process environments. SS 316 provides enhanced resistance to chloride-induced pitting and crevice corrosion, making it the preferred choice in marine and chemical plant service.
Austenitic-ferritic dual-phase alloy with approximately twice the yield strength of standard austenitic stainless steel. Excellent resistance to stress corrosion cracking and pitting in chloride-bearing environments.
Enhanced duplex alloy with PREN greater than 40 for highly aggressive chloride-bearing service. Preferred for offshore platforms, desalination plants, subsea flowlines and seawater injection systems.
| Standard | Description |
|---|---|
| ASME B16.11 | Forged Fittings, Socket-Welding & Threaded — primary dimensional standard |
| ASTM A182 | Material specification for forged alloy and stainless steel fittings |
| MSS SP-25 | Standard marking system for valves, fittings and flanges |
| MSS SP-55 | Quality Standard for Steel Castings & Forgings — visual acceptance criteria |
| EN 10204 | 3.1 Mill Test Certificate as standard; 3.2 on request |
| NACE MR0175 | Sour service compliance for Duplex and Super Duplex grades on request |
| Test | Method / Scope |
|---|---|
| Chemical Analysis | OES per ASTM A182 for each heat of material |
| Mechanical Testing | Tensile, yield, elongation and Charpy impact where specified |
| Hardness Testing | Brinell or Vickers per ASTM A182 requirements |
| PMI | 100% Positive Material Identification by XRF on request |
| Dimensional Inspection | 100% per ASME B16.11 including socket bore, depth and wall |
| Visual Inspection | 100% per MSS SP-55 acceptance criteria |
Routing pipes around structural obstructions, equipment bases and cable trays where a 90-degree turn is too sharp and two 45-degree elbows provide a cleaner, lower-pressure-drop solution.
Corrosive chemical lines, acid dosing systems and solvent transfer piping where angular offsets are required and material selection is critical to service life.
Process header connections, wellhead piping manifolds and gas processing skids where compact directional changes at 45 degrees are called for by P&ID requirements.
Topsides firewater mains, seawater cooling circuits and ballast piping where 45-degree elbows in Super Duplex Steel provide the necessary resistance to seawater corrosion.
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