Manufacturer & Exporter of Forged Fittings — Threaded Fittings | Socket Weld Fittings | Branch Outlets
Swept-radius integrally reinforced butt-weld branch outlet in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — gradual sweeping transition from run pipe to branch for maximum fatigue resistance, manufactured to MSS SP-97.
The Sweepolet is a forged integrally reinforced branch outlet fitting in which the transition from the run pipe surface to the branch outlet nozzle follows a large, gradual swept radius rather than the sharp angular intersection of a standard Weldolet. This sweeping curved profile distributes stress at the branch-to-run junction over a much larger area, significantly reducing the stress concentration factor (SCF) at the crotch of the branch connection compared to both standard Weldolets and set-on or set-in branch welded connections.
The lower stress concentration factor translates directly into superior fatigue life at the branch connection. In high-cycle applications — such as compressor discharge piping, pump discharge headers and pipelines subject to pressure pulsation, flow-induced vibration or thermal cycling — the Sweepolet can achieve a fatigue life several times greater than a standard Weldolet at the same operating stress level, making it the preferred branch outlet fitting wherever fatigue is a design driver.
The Sweepolet is a butt-weld end fitting only. The branch outlet bore matches the branch pipe bore exactly, with a full-penetration butt weld to the branch pipe. The base is contoured to the run pipe OD and fillet-welded in the same manner as a Weldolet. Full bore (branch same NPS as run) and reducing configurations are both available.
Both full-bore (branch NPS = run NPS) and reducing configurations are available. Branch end is butt-weld only with bevel to ASME B16.25. Schedule must be specified for both run pipe and branch. All dimensions per MSS SP-97.
| Run Pipe NPS | Run O.D. (mm) | Min. Branch NPS | Max. Branch NPS | Branch End | Bore Type |
|---|---|---|---|---|---|
| 1" | 33.4 | 1/2" | 1" | Butt-Weld (BW) | Full / Reducing |
| 1-1/2" | 48.3 | 1/2" | 1-1/2" | Butt-Weld (BW) | Full / Reducing |
| 2" | 60.3 | 3/4" | 2" | Butt-Weld (BW) | Full / Reducing |
| 3" | 88.9 | 3/4" | 3" | Butt-Weld (BW) | Full / Reducing |
| 4" | 114.3 | 1" | 4" | Butt-Weld (BW) | Full / Reducing |
| 6" | 168.3 | 1" | 6" | Butt-Weld (BW) | Full / Reducing |
| 8" | 219.1 | 1" | 8" | Butt-Weld (BW) | Full / Reducing |
| 10" | 273.1 | 2" | 8" | Butt-Weld (BW) | Reducing only |
| 12" | 323.9 | 2" | 10" | Butt-Weld (BW) | Reducing only |
| 16" | 406.4 | 2" | 12" | Butt-Weld (BW) | Reducing only |
| 20" | 508.0 | 3" | 16" | Butt-Weld (BW) | Reducing only |
| 24" | 609.6 | 3" | 20" | Butt-Weld (BW) | Reducing only |
Branch end bevel per ASME B16.25. Specify wall schedule for both run and branch. MSS SP-97 dimensional compliance for all sizes.
Austenitic stainless steel Sweepolets for high-cycle branch connections on process piping subject to pressure pulsation and flow-induced vibration. SS 316 for offshore and chloride-bearing environments where the swept radius profile also benefits corrosion fatigue resistance at the branch crotch.
Duplex alloy Sweepolets for fatigue-critical branch connections on offshore process piping, reciprocating compressor headers and thermally cycling lines where the swept-radius geometry reduces stress concentration in a material already sensitive to fatigue crack initiation at weld toes in high-cycle service.
Super duplex Sweepolets with PREN greater than 40 for fatigue-critical branch connections in seawater service, offshore topsides and subsea piping where combining maximum corrosion resistance with minimum stress concentration at the branch crotch is mandatory for design life compliance.
Branch connections on reciprocating and centrifugal compressor discharge headers where pressure pulsation and mechanical vibration create high-cycle loading at all branch junction points, and the lower SCF of the Sweepolet provides the fatigue life margin required by the piping design standard.
Branch take-offs on pump discharge manifolds and distribution headers subject to pressure pulsation from pump action, water hammer or surge events where the swept radius of the Sweepolet reduces the stress amplitude at the branch crotch in each loading cycle.
Branch connections on steam mains, heat exchanger inlet/outlet headers and fired heater piping subject to frequent start-up and shutdown thermal cycles, where the reduced SCF of the Sweepolet decreases thermal fatigue damage accumulation at the branch nozzle over the design life of the plant.
Branch connections on gas transmission and distribution piping, separator outlet headers and two-phase flow lines where vortex-induced vibration and acoustic resonance generate high-cycle fatigue loading at branch junction points that must be managed by minimising stress concentration.