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Manufacturer & Exporter of Forged Fittings — Threaded Fittings | Socket Weld Fittings | Branch Outlets

Forged Sweepolet

Swept-radius integrally reinforced butt-weld branch outlet in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — gradual sweeping transition from run pipe to branch for maximum fatigue resistance, manufactured to MSS SP-97.

Sweepolet Swept-Radius Branch Outlet – SS 304 316 Duplex Super Duplex MSS SP-97

Sweepolet — Swept-Radius Branch Outlet

The Sweepolet is a forged integrally reinforced branch outlet fitting in which the transition from the run pipe surface to the branch outlet nozzle follows a large, gradual swept radius rather than the sharp angular intersection of a standard Weldolet. This sweeping curved profile distributes stress at the branch-to-run junction over a much larger area, significantly reducing the stress concentration factor (SCF) at the crotch of the branch connection compared to both standard Weldolets and set-on or set-in branch welded connections.

The lower stress concentration factor translates directly into superior fatigue life at the branch connection. In high-cycle applications — such as compressor discharge piping, pump discharge headers and pipelines subject to pressure pulsation, flow-induced vibration or thermal cycling — the Sweepolet can achieve a fatigue life several times greater than a standard Weldolet at the same operating stress level, making it the preferred branch outlet fitting wherever fatigue is a design driver.

The Sweepolet is a butt-weld end fitting only. The branch outlet bore matches the branch pipe bore exactly, with a full-penetration butt weld to the branch pipe. The base is contoured to the run pipe OD and fillet-welded in the same manner as a Weldolet. Full bore (branch same NPS as run) and reducing configurations are both available.

MSS SP-97ASTM A182 ASME B31.3Run 1" to 24" NPS BW End OnlyFull & Reducing Bore
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MSSStandardSP-97
LowStress Conc. FactorSwept Radius Profile
1–24"Run Pipe RangeNPS
BWEnd TypeButt-Weld Only
3Material GradesSS / Duplex / S.Duplex

Sweepolet vs Weldolet — Stress Concentration

Sweepolet

  • Large swept radius at crotch — gradual stress transition from run to branch
  • Significantly lower stress concentration factor (SCF) at branch junction
  • Superior fatigue life in high-cycle vibrating and thermally cycling service
  • Preferred for compressor discharge, pump headers and pulsating lines

Standard Weldolet

  • Angular transition at crotch — abrupt change in section at branch junction
  • Higher SCF at the crotch; stress peak concentrated at smaller area
  • Adequate for static and low-cycle service; lower fatigue life margin
  • Cost-effective for general process piping branch connections

Sweepolet — Size Range

Both full-bore (branch NPS = run NPS) and reducing configurations are available. Branch end is butt-weld only with bevel to ASME B16.25. Schedule must be specified for both run pipe and branch. All dimensions per MSS SP-97.

Run Pipe NPSRun O.D. (mm)Min. Branch NPSMax. Branch NPSBranch EndBore Type
1"33.41/2"1"Butt-Weld (BW)Full / Reducing
1-1/2"48.31/2"1-1/2"Butt-Weld (BW)Full / Reducing
2"60.33/4"2"Butt-Weld (BW)Full / Reducing
3"88.93/4"3"Butt-Weld (BW)Full / Reducing
4"114.31"4"Butt-Weld (BW)Full / Reducing
6"168.31"6"Butt-Weld (BW)Full / Reducing
8"219.11"8"Butt-Weld (BW)Full / Reducing
10"273.12"8"Butt-Weld (BW)Reducing only
12"323.92"10"Butt-Weld (BW)Reducing only
16"406.42"12"Butt-Weld (BW)Reducing only
20"508.03"16"Butt-Weld (BW)Reducing only
24"609.63"20"Butt-Weld (BW)Reducing only

Branch end bevel per ASME B16.25. Specify wall schedule for both run and branch. MSS SP-97 dimensional compliance for all sizes.

Material Grades for Sweepolets

Grade 01

Stainless Steel 304 / 316

Austenitic stainless steel Sweepolets for high-cycle branch connections on process piping subject to pressure pulsation and flow-induced vibration. SS 316 for offshore and chloride-bearing environments where the swept radius profile also benefits corrosion fatigue resistance at the branch crotch.

ASTM A182 F304ASTM A182 F316MSS SP-97
Grade 02

Duplex Steel

Duplex alloy Sweepolets for fatigue-critical branch connections on offshore process piping, reciprocating compressor headers and thermally cycling lines where the swept-radius geometry reduces stress concentration in a material already sensitive to fatigue crack initiation at weld toes in high-cycle service.

ASTM A182 F51UNS S31803UNS S32205
Grade 03

Super Duplex Steel

Super duplex Sweepolets with PREN greater than 40 for fatigue-critical branch connections in seawater service, offshore topsides and subsea piping where combining maximum corrosion resistance with minimum stress concentration at the branch crotch is mandatory for design life compliance.

ASTM A182 F53UNS S32750UNS S32760

Where Sweepolets Are Used

01

Compressor Discharge Piping

Branch connections on reciprocating and centrifugal compressor discharge headers where pressure pulsation and mechanical vibration create high-cycle loading at all branch junction points, and the lower SCF of the Sweepolet provides the fatigue life margin required by the piping design standard.

02

Pump Discharge Headers

Branch take-offs on pump discharge manifolds and distribution headers subject to pressure pulsation from pump action, water hammer or surge events where the swept radius of the Sweepolet reduces the stress amplitude at the branch crotch in each loading cycle.

03

High-Temperature Cycling Lines

Branch connections on steam mains, heat exchanger inlet/outlet headers and fired heater piping subject to frequent start-up and shutdown thermal cycles, where the reduced SCF of the Sweepolet decreases thermal fatigue damage accumulation at the branch nozzle over the design life of the plant.

04

Flow-Induced Vibration Lines

Branch connections on gas transmission and distribution piping, separator outlet headers and two-phase flow lines where vortex-induced vibration and acoustic resonance generate high-cycle fatigue loading at branch junction points that must be managed by minimising stress concentration.

Other Forged Branch Outlet Fittings

Weldolet

Standard 90° butt-weld branch outlet. MSS SP-97.

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Latrolet

45° lateral branch outlet. BW, SW and THD ends.

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Nipolet

One-piece branch outlet with integral nipple extension.

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Coupolet

Branch outlet with female NPT coupling end. MSS SP-97.

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Get a Quote for Sweepolets

Specify run pipe NPS and schedule, branch NPS and schedule, and material grade. Our team responds within 24 hours with pricing and EN 10204 3.1 documentation.

Request a QuoteAll Branch Outlets