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Manufacturer & Exporter of Forged Fittings — Threaded Fittings | Socket Weld Fittings | Branch Outlets

Forged Coupolet

Integrally reinforced branch outlet with female NPT coupling end in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — full coupling-length female NPT thread at the branch outlet, manufactured to MSS SP-97 and ASME B16.11.

Coupolet – Integrally Reinforced Branch Outlet with Female NPT Coupling End SS 304 316 Duplex

Coupolet — Branch Outlet with Coupling End

The Coupolet is a forged integrally reinforced branch outlet fitting that combines the contoured base of a Threadolet with a full coupling-length female NPT internal thread bore at the outlet end. Where a Threadolet provides a short female NPT thread at the outlet, the Coupolet provides the full engagement depth of a standard threaded half coupling, giving a longer, more robust female thread engagement for the branch pipe or nipple that connects to the branch outlet.

The base of the Coupolet is forged and machined to the exact outside diameter contour of the specified run pipe, and is fillet-welded to the run pipe at a drilled branch opening in the same manner as a Threadolet or Weldolet. The fitting body provides the full integral reinforcement required at the branch opening without a separate reinforcing pad. The extended coupling-length female NPT thread at the outlet end engages the male NPT thread of the branch pipe, nipple or instrument fitting with significantly greater thread contact than the shorter threaded end of a standard Threadolet.

The longer thread engagement of the Coupolet is preferred where the branch connection is subject to bending loads from instrument weight, valve weight or thermal movement of the branch pipe, as the longer engaged thread distributes bending stress over more thread turns than the shorter Threadolet engagement.

MSS SP-97ASME B16.11 ASME B1.20.1 (NPT)ASTM A182 Run 3/4" to 8" NPSFemale NPT Coupling End
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MSSStandardSP-97 / ASME B16.11
F.NPTOutlet EndFull Coupling Length
3/4–8"Run Pipe RangeNPS
1/4–2"Branch NPS RangeNPS
3Material GradesSS / Duplex / S.Duplex

Thread Engagement Comparison

Coupolet

  • Full coupling-length female NPT thread — same engagement as a half coupling
  • Deeper thread engagement distributes bending stress over more thread turns
  • Preferred for heavy instrument, valve or thermally loaded branch connections
  • Single forged piece — no weld between base and coupling thread zone

Threadolet

  • Shorter female NPT thread per MSS SP-97 standard engagement length
  • Adequate for light instrument connections with low bending moment on the branch
  • Standard choice for general screwed branch connections on process piping
  • Lower overall height than Coupolet — better for space-constrained layouts

Coupolet — Size Range & Dimensions

The coupling-length thread engagement “E” is equivalent to the standard engagement length of a threaded half coupling for the same branch NPS per ASME B16.11. Base contour is machined to the specified run pipe OD. All dimensions in millimetres.

Branch NPSBranch O.D. (mm)Coupling Thread Engagement “E” (mm)TPI (NPT)Run Pipe NPS RangePressure Class
1/4"13.722183/4" to 8"3000# / 6000#
3/8"17.122183/4" to 8"3000# / 6000#
1/2"21.329143/4" to 8"3000# / 6000#
3/4"26.732141" to 8"3000# / 6000#
1"33.43811.51-1/2" to 8"3000# / 6000#
1-1/4"42.24411.52" to 8"3000# / 6000#
1-1/2"48.35111.52" to 8"3000# / 6000#
2"60.35711.53" to 8"3000#

Run pipe schedule must be specified when ordering. Thread engagement equivalent to ASME B16.11 half coupling for same branch NPS. 100% female NPT go/no-go gauge inspected per ASME B1.20.1. All dimensions in millimetres.

Material Grades for Coupolets

Grade 01

Stainless Steel 304 / 316

Austenitic stainless Coupolets for screwed branch connections with extended female thread engagement on chemical, pharmaceutical and process piping. SS 316 for offshore and chloride-bearing environments where the full coupling thread length provides greater corrosion allowance in the thread engagement zone.

ASTM A182 F304ASTM A182 F316MSS SP-97
Grade 02

Duplex Steel

Duplex alloy Coupolets for screwed branch connections where heavy valve or instrument weight creates significant bending moments at the branch outlet, and the full coupling thread engagement of the Coupolet is required to distribute these loads within acceptable stress limits at the thread contact faces.

ASTM A182 F51UNS S31803UNS S32205
Grade 03

Super Duplex Steel

Super duplex Coupolets with PREN greater than 40 for screwed branch connections on seawater service, offshore topsides and subsea pipelines where the coupling-length female thread provides both the required corrosion resistance at every thread surface and the extended engagement needed for heavy instrument connection loads.

ASTM A182 F53UNS S32750UNS S32760

Standards, Testing & Documentation

StandardDescription
MSS SP-97Integrally Reinforced Forged Branch Outlet Fittings
ASME B16.11Forged fittings — thread engagement length reference
ASTM A182Material specification for forged alloy and stainless fittings
ASME B1.20.1NPT pipe threads — form, dimensions and tolerances
ASME B31.3Process piping — branch reinforcement compliance
EN 102043.1 MTC standard; 3.2 with TPI on request
TestMethod / Scope
Chemical AnalysisOES per ASTM A182 for each heat
Mechanical TestingTensile, yield, elongation and Charpy impact
HardnessBrinell or Vickers per ASTM A182
Thread Gauging100% female NPT go/no-go gauge per ASME B1.20.1
PMI100% XRF Positive Material Identification on request
Dimensional Inspection100% per MSS SP-97 — base contour, height, thread depth

Where Coupolets Are Used

01

Heavy Instrument & Valve Connections

Branch connections for heavy pressure transmitters, gauge valves, control valves and ball valves where the weight and wind/seismic loading on the instrument or valve creates a significant bending moment at the branch outlet, requiring the full coupling thread engagement of the Coupolet to keep thread stress within design limits.

02

Screwed Branch Connections on Process Headers

Small-bore screwed instrument and utility connections on process pipe headers and distribution manifolds in Stainless Steel or Duplex Steel, where the Coupolet combines branch reinforcement and extended female NPT thread in a single weld-on fitting, eliminating the need for a separate half coupling above a Threadolet base.

03

Chemical Injection & Sampling Lines

Chemical injection and process sampling branch connections where the branch nipple or injection quill is subject to vibration from the injection pump or process flow, and the longer female thread engagement of the Coupolet provides greater resistance to thread loosening under vibration compared to the shorter Threadolet engagement.

04

Offshore & Marine Instrument Tappings

Instrument and valve branch connections on offshore topside and platform piping in Duplex or Super Duplex Steel where the coupling-length female thread provides the required engagement for screwed connections subject to combined pressure, temperature cycling and platform motion loading at every branch outlet point.

Other Forged Branch Outlet Fittings

Threadolet

90° integrally reinforced female NPT branch outlet. MSS SP-97.

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Sockolet

90° socket weld branch outlet. MSS SP-97.

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Nipolet

One-piece branch outlet with integral nipple extension.

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Latrolet

45° lateral branch outlet. BW, SW and THD ends.

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Get a Quote for Coupolets

Specify run pipe NPS and schedule, branch NPS, pressure class (3000#/6000#) and material grade. Our team responds within 24 hours with pricing and EN 10204 3.1 documentation.

Request a QuoteAll Branch Outlets